
A Beginner’s Guide to Kevlar Shirt
A study indicates that motorcycle accidents accounted for nearly 15% of all road crashes, leading to severe injuries that could have been avoided with proper gear. Riders often unknowingly opt for regular shirts instead of protective Kevlar shirts, putting themselves at risk for road rash and serious injuries.
Have you ever considered the critical role that a Kevlar shirt plays in motorcycle safety? These specialised shirts are designed specifically for riders, providing essential protection while ensuring comfort.
This guide explores the crucial factors and features to consider when buying a Kevlar motorcycle shirt, ensuring you make a choice that prioritises your safety.
Why Choose a Kevlar Shirt?
A Kevlar motorcycle shirt offers protection that standard casual shirts simply cannot match. Unlike cotton or polyester, Kevlar’s high-strength fibres resist abrasions and impacts, significantly reducing the risk of road rash and serious injuries during a fall.
This specialised gear is designed with reinforced stitching and impact-resistant padding, providing an added layer of safety. For riders who value both protection and performance, this investment in safety shouldn’t be overlooked.
What to Consider While Buying a Kevlar Shirt?
Let’s delve into the key considerations when selecting a Kevlar riding shirt;
Quality Considerations
When shopping for a Kevlar biker shirt, prioritise those made from 100% Kevlar or a Kevlar blend. Kevlar is designed to withstand harsh conditions and impacts unlike traditional cotton shirts, which can tear at high speeds.
Look for shirts with a high denier rating, indicating thicker fibres for enhanced durability. Additionally, double-stitched seams are essential as they prevent material breakdown during a fall, ensuring that the shirt retains its integrity.
Safety Requirements
Safety certifications are non-negotiable so ensure that the shirt has a CE marking, which confirms that it meets specific safety standards. Impact-resistant padding in critical areas- like shoulders, elbows, and the back should be part of the design. This padding absorbs shocks and minimises injury risks during an accident. Many standard shirts lack these safety features, leaving riders exposed.
Sizing Considerations
For an appropriate size, refer to the size chart, as sizes can vary between brands. To ensure a proper fit, start by measuring your chest, waist, and sleeve length:
- Chest Measurement: Stand up straight and wrap a measuring tape around the fullest part of your chest, making sure it’s level and snug but not tight.
- Waist Measurement: Measure around the narrowest part of your waist, typically just above your belly button. Keep the tape snug but not constricting.
-
Sleeve Length: With your arm slightly bent, measure from the centre back of your neck, across your shoulder, and down to your wrist. This measurement ensures that the sleeves are long enough for comfort and movement.
Fit and Comfort
A well-fitted Kevlar shirt should not bunch up or slide around, rather, it should stay in place while allowing freedom of movement. A Kevlar biker shirt should allow for a full range of motion without feeling restrictive, enabling you to control your bike effectively, while being comfortable.
Weather Suitability
The ability to adapt to varying weather conditions means you won’t have to sacrifice comfort for safety. Some Kevlar shirts come equipped with built-in ventilation, featuring mesh panels that enhance airflow during hot weather.
Look for options with moisture-wicking properties that draw sweat away from your skin, keeping you dry and comfortable on long rides. Conversely, for cooler climates, select shirts with thermal linings or layers that provide proper insulation.
Durability
Durability is a hallmark of a quality Kevlar motorcycle shirt. The fabric should resist wear and tear from daily riding, ensuring it remains functional and protective over time. Pay attention to details like reinforced stitching in high-stress areas, which prevents seams from splitting during a fall. A durable shirt means you won’t have to replace it frequently, saving you money in the long run.
What are the Additional Features to Look For?
Let’s explore bonus features you should consider when selecting a Kevlar biker shirt;
Built-in Armour
Many motorcycle Kevlar shirts have built-in armour in critical areas like shoulders, elbows, and backs. This armour is designed to absorb impact during accidents, significantly reducing the chances of injury. Look for removable armour options that allow you to customise your protection based on your riding conditions.
Touchscreen Compatibility
Some Kevlar biker shirts feature touchscreen-compatible fingertips that enable you to use your smartphone or GPS without removing your gloves. This convenience is especially useful for navigation during long rides, allowing you to stay connected without compromising safety.
- Reflective Strips: To enhance visibility, especially during night rides, look for Kevlar shirts with reflective strips or piping. These features improve your visibility to other drivers, reducing the risk of accidents in low-light conditions.
- Ventilation Systems: Advanced ventilation systems, such as zippered vents is ideal for superior comfort. These allow you to control airflow and temperature, helping you stay cool during hot rides without sacrificing protection.
- Secure Pockets: Look for shirts with secure pockets, preferably zippered, that can safely store essentials like your phone, wallet, or keys.
- Adjustable Cuffs and Hems: Shirts with adjustable cuffs and hems provide a customisable fit that keeps the shirt in place and prevents wind from entering.
Overview of Pricing Tiers
- Budget-Friendly (100–200 AUD): Basic Kevlar shirts that provide essential protection and comfort, suitable for casual riders.
- Mid-Range (200–400 AUD): A balance of quality and features, including added armour and moisture-wicking materials, designed for regular riders seeking durability and comfort.
- Premium (400 AUD+): High-end Kevlar shirts with advanced materials, superior protection features, and stylish designs, perfect for riders who demand the best.
Balance Cost with Quality
Determine which features align with your riding style and frequency- this will help you identify the right price point. Always check for warranties or return policies, as they indicate the manufacturer’s confidence in their product. Remember, the cheapest option may not offer the necessary protection, so consider the long-term benefits of investing in quality gear that ensures your safety.
Maintenance and Care
To keep your Kevlar shirt in the best shape, follow these maintenance and care tips:
- Follow Care Instructions: Always check and adhere to the care label for specific washing and drying instructions to maintain fabric integrity.
- Washing and Drying: Use a gentle cycle with cold water and mild detergent. Air dry your Kevlar motorcycle shirt to prevent damage; if using a dryer, select a low heat setting.
- Regular Inspections: After each ride, check for signs of wear and tear in your motorcycle Kevlar shirt, such as frayed seams or holes, and address any damage promptly.
- Proper Storage: Hang your Kevlar shirt in a cool, dry place to prevent moisture buildup and avoid folding to prevent creases.
- Avoid Harsh Chemicals: Keep your Kevlar biker shirt away from gasoline, oil, and other solvents that can damage the fabric and reduce its protective qualities.
Product Recommendations
If you’re looking for quality Kevlar shirts, that are also affordable, you might consider the following options:
Tuff Gear Motorcycle Kevlar Shirt

This classic black and white Kevlar long sleeve shirt offers a comfortable, broken-in feel with its cotton/flannel checkered fabric and flexible design while providing essential protection for riders. A few key features include:
- Bulletproof Stitching: Stitched with incredibly strong DuPont™ Kevlar® thread for ultimate abrasion resistance.
- Impact-Ready: CE-rated armour in the shoulders, elbows, and back absorbs impacts.
- All-Weather Appropriate: The cotton/flannel blend keeps you warm on cooler rides without restricting movement.
- Secure Fit: A combination of a full zipper, snap buttons, and adjustable cuffs provide a customisable and secure fit.
-
Quick-Access Storage: Keep essentials close with two chest pockets and an internal stash pocket.
Tuff Gear Motorcycle Kevlar Shirt

This classic black and red checkered Kevlar long sleeve shirt combines a casual style with the safety of DuPont™ Kevlar thread, offering flexibility and a broken-in feel in any weather. Let’s see some of its key features:
- Comfortable Fabric: Made with a comfortable cotton/flannel check fabric ideal for cooler weather.
- Impact Protection: CE level armours included for shoulders, elbows, and back for impact resistance.
- Convenient Storage: Features multiple pockets including two chest pockets and one internal pocket for convenient storage.
-
Adjustable Fit: Designed with a full front zipper, press studs, and zipper/snap buttons at the cuff for easy wear and a secure fit.
Final Words
Elevate your motorcycle safety today with a premium Kevlar shirt. More than just apparel, it's a strategic upgrade for confident riding. Don't compromise on safety- invest in a motorcycle Kevlar shirt and experience the difference on every ride.
FAQs
-
What exactly is Kevlar and why is it used in motorcycle riding shirts?
Kevlar is a strong, lightweight, and heat-resistant synthetic fibre known for its high abrasion resistance, making it ideal for protecting riders from road rash and impact injuries in case of a fall.
-
Are Kevlar motorcycle shirts suitable for all riding styles?
Yes, Kevlar motorcycle shirts are versatile and can be suitable for various riding styles, including commuting, touring, and casual rides.
-
Are Kevlar biker shirts comfortable to wear in different weather conditions?
Yes, many Kevlar shirts are designed with features like built-in ventilation and moisture-wicking properties for hot weather, while others have thermal linings for cooler climates
-
Can I wear a Kevlar shirt as my only layer while riding?
While Kevlar shirts provide good protection, they are often designed to be worn as part of a layered outfit. For optimal safety and comfort, consider wearing them over moisture-wicking base layers and under additional protective gear, such as a riding jacket or an outer shell, especially in varying weather conditions.
-
Do motorcycle Kevlar shirts come with additional protective features?
Many Kevlar shirts include built-in armour in critical areas like the shoulders, elbows, and back, including’ features like reflective strips, secure pockets, and adjustable cuffs.